CVT tester

B14, B172, B19/200, D16 engine, ignition, cooling, fuel & exhaust system, gearbox, variomatic, final drive... | Tuning: engine swaps, welded diff, clutch upgrades...
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antiekeradio
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Post by antiekeradio »

pettaw, the full throttle (kickdown) switch breaks the mass circuit to point 6 of the tacho relay. it is in series with the Lowgearholdswitch and highpressurebrakeswitch

all 3 switches are Normally Closed types. if any of these is opened, 'overdrive' side is deactivated, 'low gear' side activated.

the diagram Mac's designed is really good, its just that the centre area should always be marked with 'regulated vacuum' colour.
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antiekeradio
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Post by antiekeradio »

PS on full throttle there is hardly any vacuum to make low gear hold effective.

on my daf i have mounted an extra non-return valve and vacuum buffer in the line between engine and valve.
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mac
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Post by mac »

Yes of course Wouter - that 'central chamber' would be subject to regulated vacuum all the time the engine is running. (thanks for that).

Also (I think), I really should have shown the non return valve as closed when the outer chambers are evacuated - as the vacuum equalises on either side of the valve the spring would shut it.

To get a full view I need to portray 'full engine vacuum', 'regulated vacuum', 'destroyed vacuum (air admitted)' and probably 'reduced vacuum (part throttle cruise)' as well. When I have time I'll have a play around and write up an appendix to my CVT article (I want to expand it into the unit rebuilding side of things at some stage anyway).

I guess the design thoughts re. reduced full throttle vacuum was that the LRH switch was more likely to be used descending a slope on closed/low throttle (when vacuum is high) than holding low gear when accellerating. I think it is less an issue in 'kick down' as the full throttle switch will simply release the vacuum held (by the non return valve) by opening the o/d solenoid. The lack of high engine vacuum to apply via the brake solenoid will prevent the CVT changing down too far at higher speeds.

The 'theory fog' begins to clear! If you have any more thoughts do please shout.

Mac.
pettaw
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Post by pettaw »

antiekeradio wrote: all 3 switches are Normally Closed types. if any of these is opened, 'overdrive' side is deactivated, 'low gear' side activated.
Ahh that explains the diagram in my green book then...thanks :)
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