Duchess The Volvo 340 CVT

A place to describe in details your 300, close to or in genuine condition
The purchase, story of the car, repairs...
benji1985
Posts: 503
Joined: 30 Oct 2015 06:58 pm
Location: Helston

Re: Duchess The Volvo 340 CVT

Post by benji1985 »

I have waxoyl, but that is to go down the chassis, I have already underseal parts as a kid, so to save time trying to grind that all off , just going to use underseal on the bottom

Ben
benji1985
Posts: 503
Joined: 30 Oct 2015 06:58 pm
Location: Helston

Re: Duchess The Volvo 340 CVT

Post by benji1985 »

Good evening all, some more work done on Duchess
16/11/16
Today I carried on painting, I painted over the seam sealer inside the car
Image20161116_093217 by Benjamin Charlton, on Flickr
Image20161116_093220 by Benjamin Charlton, on Flickr
Image20161116_093225 by Benjamin Charlton, on Flickr
Image20161116_093231 by Benjamin Charlton, on Flickr
Image20161116_093233 by Benjamin Charlton, on Flickr
Image20161116_093236 by Benjamin Charlton, on Flickr

Put a 2nd coat on the front panel
Image20161116_093245 by Benjamin Charlton, on Flickr

painted the chassis legs
Image20161116_093329 by Benjamin Charlton, on Flickr
Image20161116_093338 by Benjamin Charlton, on Flickr

touched up the underside that got missed the day before due to failing light
Image20161116_093351 by Benjamin Charlton, on Flickr
Image20161116_093420 by Benjamin Charlton, on Flickr
Image20161116_093424 by Benjamin Charlton, on Flickr

then moved on to the sills, cut away any remaining excess metal that was left over from the inner sill repair and repainted
Image20161116_112027 by Benjamin Charlton, on Flickr
Image20161116_112048 by Benjamin Charlton, on Flickr
Image20161116_112101 by Benjamin Charlton, on Flickr
Image20161116_112105 by Benjamin Charlton, on Flickr
Image20161116_112107 by Benjamin Charlton, on Flickr

removed the remaining weather strip from the rear quarter and painted over to protect the metal
Image20161116_113024 by Benjamin Charlton, on Flickr
Image20161116_113025 by Benjamin Charlton, on Flickr

then moved on to a different job, tidying up the parts..... new boxes although not enough, looks a lot neater now
Image20161116_153717 by Benjamin Charlton, on Flickr

17/11/16
today I had a little bit of dry, so decided to get as much of the seam sealer done as i could..... i ran out before i finished :roll:
Image20161117_095419 by Benjamin Charlton, on Flickr
Image20161117_095421 by Benjamin Charlton, on Flickr
Image20161117_095427 by Benjamin Charlton, on Flickr
Image20161117_095434 by Benjamin Charlton, on Flickr
Image20161117_095441 by Benjamin Charlton, on Flickr
Image20161117_095451 by Benjamin Charlton, on Flickr
Image20161117_095454 by Benjamin Charlton, on Flickr
Image20161117_095501 by Benjamin Charlton, on Flickr
Image20161117_095504 by Benjamin Charlton, on Flickr
Image20161117_095512 by Benjamin Charlton, on Flickr
Image20161117_095514 by Benjamin Charlton, on Flickr
Image20161117_095517 by Benjamin Charlton, on Flickr
Image20161117_095519 by Benjamin Charlton, on Flickr
Image20161117_095524 by Benjamin Charlton, on Flickr

More boxes purchased
Image20161117_101751 by Benjamin Charlton, on Flickr
look a lot neater

with the down pour starting, I moved the celler where I make up the new front suspension struts
Image20161117_124724 by Benjamin Charlton, on Flickr
Image20161117_124836 by Benjamin Charlton, on Flickr
new shocks and springs
Image20161117_124915 by Benjamin Charlton, on Flickr
and bump stops
Image20161117_125443 by Benjamin Charlton, on Flickr
and top bearing
Image20161117_125446 by Benjamin Charlton, on Flickr
Image20161117_125521 by Benjamin Charlton, on Flickr
Image20161117_131607 by Benjamin Charlton, on Flickr
now for the other side
Image20161117_132118 by Benjamin Charlton, on Flickr
Image20161117_132130 by Benjamin Charlton, on Flickr
Image20161117_134009 by Benjamin Charlton, on Flickr
splash plate going on
Image20161117_143715 by Benjamin Charlton, on Flickr
new disc fitted
Image20161117_153612 by Benjamin Charlton, on Flickr
Image20161117_160009 by Benjamin Charlton, on Flickr
Image20161117_160015 by Benjamin Charlton, on Flickr
Image20161117_165443 by Benjamin Charlton, on Flickr

I like the blue and silver...... let the mocking begin

Moving on to filler next week, not long now till she can be painted and Phase 1 will be complete :D :340: sm4


Ben
Last edited by benji1985 on 03 Jul 2017 08:34 pm, edited 1 time in total.
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bogbasic
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Re: Duchess The Volvo 340 CVT

Post by bogbasic »

Really awesome work. Keep it up. I can tell you're in replace anew mood. I was converted to the CBA style of resto.... If it works, keep it..... Saves your pennies, too ;-0
1988 340 1.4 GL, 218k, 5 door (Grey Bess). Gone to CBA.
1991 340 1.7 GL, 64k, 5 door, petrol blue (Deep Blue).
1988 360 2.0 GLE, 140k, 5 door, ocean blue metallic (Blue Bess).
1989 340 1.7 GL, 108k, 3 door (Red Ness).
More info here!
benji1985
Posts: 503
Joined: 30 Oct 2015 06:58 pm
Location: Helston

Re: Duchess The Volvo 340 CVT

Post by benji1985 »

bogbasic wrote:Really awesome work. Keep it up. I can tell you're in replace anew mood. I was converted to the CBA style of resto.... If it works, keep it..... Saves your pennies, too ;-0
I agree, it does save, but wanted new brakes and things.
Oh and new bolts too lol

Ben
benji1985
Posts: 503
Joined: 30 Oct 2015 06:58 pm
Location: Helston

Re: Duchess The Volvo 340 CVT

Post by benji1985 »

Hello all, exciting time today. The powder coating came back today :D
21/11/16
i think it came out really nice :)
All the black parts
Image20161121_135358 by Benjamin Charlton, on Flickr
Image20161121_135618 by Benjamin Charlton, on Flickr
Image20161121_135621 by Benjamin Charlton, on Flickr
Image20161121_135640 by Benjamin Charlton, on Flickr
Image20161121_135752 by Benjamin Charlton, on Flickr
Image20161121_135911 by Benjamin Charlton, on Flickr
Image20161121_135958 by Benjamin Charlton, on Flickr
Image20161121_140138 by Benjamin Charlton, on Flickr
Image20161121_140235 by Benjamin Charlton, on Flickr
Image20161121_140322 by Benjamin Charlton, on Flickr
Image20161121_140439 by Benjamin Charlton, on Flickr
Image20161121_140500 by Benjamin Charlton, on Flickr

and now the other colour.... yep there will be mocking...
Image20161121_140725 by Benjamin Charlton, on Flickr
Image20161121_140728 by Benjamin Charlton, on Flickr
Image20161121_140815 by Benjamin Charlton, on Flickr
Image20161121_141304 by Benjamin Charlton, on Flickr
Image20161121_141304 by Benjamin Charlton, on Flickr
Image20161121_141310 by Benjamin Charlton, on Flickr

And all the all the bits together
Image20161121_141318 by Benjamin Charlton, on Flickr

so what do you all think :)

Ben
Last edited by benji1985 on 01 Aug 2017 11:30 am, edited 3 times in total.
360beast
Posts: 873
Joined: 27 Dec 2013 08:40 pm

Re: Duchess The Volvo 340 CVT

Post by 360beast »

No mocking from me, looks great and if you get some white and yellow in there you have the Swedish flag colours.
benji1985
Posts: 503
Joined: 30 Oct 2015 06:58 pm
Location: Helston

Re: Duchess The Volvo 340 CVT

Post by benji1985 »

360beast wrote:No mocking from me, looks great and if you get some white and yellow in there you have the Swedish flag colours.
Afraid no white or yellow. Colour scheme is blue black and silver.
I think it will look good when it all comes together.

Getting a paint quote next weekend :D

Ben
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SteveP
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Re: Duchess The Volvo 340 CVT

Post by SteveP »

Looks really good, I like the blue!
1989 - Volvo 360 GLT
1985 - Volvo 360 GLS
2008 - Volvo S60 SE Lux
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bogbasic
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Joined: 21 Nov 2004 10:12 pm
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Re: Duchess The Volvo 340 CVT

Post by bogbasic »

Awesome work. Good claw-sharpener, too.
1988 340 1.4 GL, 218k, 5 door (Grey Bess). Gone to CBA.
1991 340 1.7 GL, 64k, 5 door, petrol blue (Deep Blue).
1988 360 2.0 GLE, 140k, 5 door, ocean blue metallic (Blue Bess).
1989 340 1.7 GL, 108k, 3 door (Red Ness).
More info here!
benji1985
Posts: 503
Joined: 30 Oct 2015 06:58 pm
Location: Helston

Re: Duchess The Volvo 340 CVT

Post by benji1985 »

Hello all, next small update
22/11/16
today i put back the roof cross member using mastic tape and POR'ed the member
Image20161122_105759 by Benjamin Charlton, on Flickr
Image20161122_105801 by Benjamin Charlton, on Flickr

Also painted over the seam sealer so it looks all black :)
Image20161122_105809 by Benjamin Charlton, on Flickr
Image20161122_105811 by Benjamin Charlton, on Flickr
Image20161122_105812 by Benjamin Charlton, on Flickr

Seam sealed the underside around the rear valence and inner rear wheel arches
Image20161122_105820 by Benjamin Charlton, on Flickr
Image20161122_105828 by Benjamin Charlton, on Flickr
Image20161122_105838 by Benjamin Charlton, on Flickr
Image20161122_105842 by Benjamin Charlton, on Flickr
Image20161122_105857 by Benjamin Charlton, on Flickr
Image20161122_105901 by Benjamin Charlton, on Flickr
Image20161122_105903 by Benjamin Charlton, on Flickr
Image20161122_105913 by Benjamin Charlton, on Flickr
Image20161122_105918 by Benjamin Charlton, on Flickr
Image20161122_105921 by Benjamin Charlton, on Flickr
Image20161122_105923 by Benjamin Charlton, on Flickr
Image20161123_101924 by Benjamin Charlton, on Flickr

Tomorrow should see the last of the welding......I hope

Ben
Last edited by benji1985 on 01 Aug 2017 11:37 am, edited 2 times in total.
benji1985
Posts: 503
Joined: 30 Oct 2015 06:58 pm
Location: Helston

Re: Duchess The Volvo 340 CVT

Post by benji1985 »

24/11/16
today was more welding and painting
Started off by painting over the seam sealed areas
Image20161123_101924 by Benjamin Charlton, on Flickr
Image20161123_101928 by Benjamin Charlton, on Flickr
Image20161123_101931 by Benjamin Charlton, on Flickr
Image20161123_101933 by Benjamin Charlton, on Flickr

Then plucked up the courage to tackle the inner boot
Image20161123_101942 by Benjamin Charlton, on Flickr
Image20161123_101944 by Benjamin Charlton, on Flickr

Then cleaned up the 2nd hand battery tray from Mac
Image20161123_101956 by Benjamin Charlton, on Flickr

Drilled out the 3 holes that were damaged for the fuel tank sender unit and replaced with nutserts, very happy how they came out
Image20161123_103522 by Benjamin Charlton, on Flickr

welded up the battery tray
Image20161123_105406 by Benjamin Charlton, on Flickr

Had help from my friend
Image20161123_114236 by Benjamin Charlton, on Flickr

Carried on painting over the seamsealer
Image20161123_120219 by Benjamin Charlton, on Flickr
Image20161123_120220 by Benjamin Charlton, on Flickr
Image20161123_120221 by Benjamin Charlton, on Flickr
Image20161123_120227 by Benjamin Charlton, on Flickr
Image20161123_120229 by Benjamin Charlton, on Flickr
Image20161123_120231 by Benjamin Charlton, on Flickr
Image20161123_120232 by Benjamin Charlton, on Flickr
Image20161123_120234 by Benjamin Charlton, on Flickr
Image20161123_120244 by Benjamin Charlton, on Flickr
Image20161123_120245 by Benjamin Charlton, on Flickr
Image20161123_120247 by Benjamin Charlton, on Flickr
Image20161123_120257 by Benjamin Charlton, on Flickr

Painted the boot
Image20161123_120316 by Benjamin Charlton, on Flickr
Image20161123_120318 by Benjamin Charlton, on Flickr
Image20161123_120322 by Benjamin Charlton, on Flickr
Painted the battery tray
Image20161123_161454 by Benjamin Charlton, on Flickr
Image20161123_161506 by Benjamin Charlton, on Flickr

Applied some filler on to the areas that need it
Image20161123_123604 by Benjamin Charlton, on Flickr
Image20161123_123610 by Benjamin Charlton, on Flickr
Image20161123_123642 by Benjamin Charlton, on Flickr
Image20161123_123649 by Benjamin Charlton, on Flickr

Then started work on the wings from Mac
cleaned all the weather stripping off and the repair areas
Image20161123_142225 by Benjamin Charlton, on Flickr
Image20161123_142226 by Benjamin Charlton, on Flickr
Cut out the first section, deliberately left the metal a little lower so it can fill over nicely
Image20161123_142229 by Benjamin Charlton, on Flickr
Image20161123_144934 by Benjamin Charlton, on Flickr
Image20161123_144937 by Benjamin Charlton, on Flickr

and also left a big weld on the join, this was so i could grind in to the corner to match the contour
Image20161123_144940 by Benjamin Charlton, on Flickr
cleaned up
Image20161123_150154 by Benjamin Charlton, on Flickr
Image20161123_150207 by Benjamin Charlton, on Flickr

fits nice
Image20161123_155338 by Benjamin Charlton, on Flickr
Image20161123_155340 by Benjamin Charlton, on Flickr

also fixed the front edge, it does not match the contours exactly but enough so it fits and it is going to be completely covered over
Image20161123_155349 by Benjamin Charlton, on Flickr

I will be so glad to see the end to the welding, still need to weld the other wing and weld the battery tray in to place.

would someone please be able to take some detailed pictures of the location of there battery tray please?

Ben
Last edited by benji1985 on 01 Aug 2017 12:02 pm, edited 2 times in total.
volvomania
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Re: Duchess The Volvo 340 CVT

Post by volvomania »

benji1985 wrote:24/11/16
Had help from my friend
Image
Ben
Really valuable help....keeping everything mouseless :lol: while the kit and paint are drying sm4
Looks like an excellent job Ben.
I am keen to see the end result when it is finished.
Life is a journey, so sit back and enjoy the ride!

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MCHUDD
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Re: Duchess The Volvo 340 CVT

Post by MCHUDD »

hI bEN
Fantastic work. Realy want to see it finished
Cheers Mark.
sm69 sm69 sm69 sm69 sm69 sm69 sm69

PS Bin the cat :lol: :lol: :lol: :lol: :lol: :lol:
benji1985
Posts: 503
Joined: 30 Oct 2015 06:58 pm
Location: Helston

Re: Duchess The Volvo 340 CVT

Post by benji1985 »

MCHUDD wrote:hI bEN
Fantastic work. Realy want to see it finished
Cheers Mark.
sm69 sm69 sm69 sm69 sm69 sm69 sm69

PS Bin the cat :lol: :lol: :lol: :lol: :lol: :lol:
I want to see it finished, I cant bin the cat, he is so cute and loving :)
Ben
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mac
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Re: Duchess The Volvo 340 CVT

Post by mac »

My understanding was that the Cat was going to do the re-spray.
Mac
88 5door Redline 1.7 52k - 19 XC60 Momentum Pro D4 AWD 17k
1950 pair of legs that don't work very well.
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