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Fan speed controller - Electronics help

Posted: 14 Mar 2012 08:34 pm
by Speedy88
Hey y'all,
My heater blow has stopped working. See the back of this there speed controller. The bottom 3 are all the 3 different inputs from the switch (technically the relay but lets keep it simpler). So each one is speed 1, 2 and 3.

The top connector goes to the positive on the fan motor:
Image

It gives different speed based on the resistance of the coiled wire. The highest speed - 3 - is closest to the output and therefore has less coil to go through. Less coil = more powarz and therefore higher speed.

Image

My question is - you can see the output (to the motor) is floating somewhere above the spring. It's very rusty. Is there a part missing? Can I fix this unit short of soldering a wire between?

Secondly, if someone has one of these I'd happily buy it off them :D

Cheers

Re: Fan speed controller - Electronics help

Posted: 14 Mar 2012 11:58 pm
by tim-andre
ive got a spare one, but it does not work on speed 1 and 2, since the coil thingy is broken, made it work for a while by making the bits of coil touch where they broke, works perfectly at 3 thou

Re: Fan speed controller - Electronics help

Posted: 15 Mar 2012 12:17 am
by Speedy88
Cheers mate but I'd rather just jump the wires :lol: Can you tell which piece is missing on mine though?

Re: Fan speed controller - Electronics help

Posted: 15 Mar 2012 12:20 am
by tim-andre
i dont remember, can check that after work tomorrow :wink:
will upload some crapy mobile pic of it

Re: Fan speed controller - Electronics help

Posted: 15 Mar 2012 12:32 am
by Chris_C
I'm struggling to see from your pics bud, do these help?
http://www.flickr.com/photos/c_cardwell ... 121693593/

Re: Fan speed controller - Electronics help

Posted: 15 Mar 2012 01:01 am
by Speedy88
That's weird, yours looks exactly the same too. Hmm, maybe I should just replace the unit. Yours looks really clean as well, where did you get it?

Re: Blower motor resistor - Electrical help

Posted: 15 Mar 2012 05:18 am
by macplaxton
Looks all there to me.

Whizz it over and I'll fix it. Don't whizz it over and I might remember to stick some pics up

Re: Fan speed controller - Electronics help

Posted: 15 Mar 2012 06:35 am
by Speedy88
Sounds like an option :D

I still don't understand though. Obviously it doesn't arc accross that gap so how is the connection made?

Re: Blower motor resistor - Electrical help

Posted: 15 Mar 2012 10:43 am
by macplaxton
Speedy88 wrote:I still don't understand though. Obviously it doesn't arc accross that gap so how is the connection made?
Fairies!

Re: Fan speed controller - Electronics help

Posted: 15 Mar 2012 12:26 pm
by Chris_C
What gap are you on about dude :p

The bimetallic?

Re: Blower motor resistor - Electrical help

Posted: 15 Mar 2012 02:03 pm
by macplaxton
He means the TCO.

The entire unit is just two resistors and a thermal cut-out. There's nothing "electronic" about it. :roll: I'll get some pics up later.

Re: Fan speed controller - Electronics help

Posted: 15 Mar 2012 05:56 pm
by Speedy88
Hidden electricity! It's witchcraft I tells ya.

Ok cool then, makes more sense. May I whisk it over to you for a refurb then?

Re: Fan speed controller - Electronics help

Posted: 16 Mar 2012 03:40 am
by macplaxton
No problem and PM'd